Friday, November 11, 2011

Starboard engine and final prep



After our trip to Florida it was back to New Bern to find out what was wrong with our starboard engine.  Pat arrived late Tuesday afternoon and decided it would be best to start fresh on Wednesday morning.

First a little back ground on our engines, you understand of course that I am not a mechanic, Wayne handles that, I write the Blog, so this will be nontechnical terms.  Being a catamaran we have 2 engines.  They are 35 horse power Yanmar Diesels.  They are raw water cooled, meaning they use the water we are floating in to cool the engines.  They no longer make this style of engine because salt water causes corrosion. Now back to the story…

When we tried to start the starboard engine so Pat could see how slow it started, see the smoke it created and hear the noise it was making…it refused to start…not a good sign.  So he pulled the top of it off (the head to those of you who know engines).  He immediately saw that a push rod was bent.  He suspected he would find a bent push rod because that is what normally causes the clanging sound we were hearing.  If this had been the only problem he could have fixed it and gone home that day…but something caused it to bend. The normal cause is a water leak.  He dug further and found everything was clogged and corroded. Not good.  This meant a rebuild. 

Pat called a friend in Ft Lauderdale to see if they had an extra core so he could start with that to make the rebuild quicker.  They did not have a core but they did have a rebuilt engine.  Pat told them to put his name on it.  After hearing the price we agreed that was the way to go.  (The price was cheaper than the estimated cost of doing a rebuild and you already know the cost, when you do a rebuild the costs are unknown…which is scary). Transportation was arranged, the rebuilt engine would arrive early Thursday morning.  Wayne and Pat took our engine apart preparing for the new one to arrive.  To keep this short, the rebuilt engine arrived on Friday.  The surprise was that it was a fresh water cooled engine.  The “footprint” is the same and it came with all the parts that make it different from a raw water cooled engine.  Simply put we got a better engine than we expected, so we were happy.  The engine was installed in just a few hours and runs great.  So we now have one fresh water engine and one raw water engine.
Pat took the old engine with him and over the winter when he is not busy will see if he can rebuild it.  We have two engines so we may need another one.

This is a picture of Pat putting parts back on the 'new' engine after having to remove them so the engine could be lowered through the hatch.



Saturday we spent resting and spending time with friends that we will not see again until we return in the spring.  Now that the engine was running it was time to work on the autopilot.  Wayne installed the autopilot without any problems.  Tuesday was a beautiful day.  Sue and Mark from Patience joined us for a ride in the river to calibrate the autopilot and give the engine another test.  Both worked GREAT !

After provisioning runs, lots of clean up, several trips to West Marine and a trip to the Yanmar dealer buying spare parts, replacing the lens on the tricolor and giving the deck a final scrub we were ready to go.  Weather predictions were saying there would be a blow on Thursday night with low morning temperatures, so spending Thursday night at the dock seemed like a good idea.  The winds were supposed to lay down in the early afternoon on Friday and it should be a good day to leave.  Plans were made to leave on Friday afternoon.

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